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screen printing => General Screen Printing => Topic started by: ericheartsu on January 23, 2014, 11:05:17 AM

Title: printing on burn out tees
Post by: ericheartsu on January 23, 2014, 11:05:17 AM
We've tried printing on burn outs a couple of times, but i've never been super crazy with the results. A long time client emailed me and asked if we would print them some, even though i tried persuading them not to go that route.

So, what should i be doing to print on burn outs? It's a darker colored burn out with a white imprint. Should i be using waterbased? should i use poly plastisol? I planned on using 156 screens, but i'm wondering if i should go lower?
Title: Re: printing on burn out tees
Post by: tonypep on January 23, 2014, 11:12:43 AM
Sending you an e-mail
Title: Re: printing on burn out tees
Post by: Frog on January 23, 2014, 11:23:55 AM
A few threads on this here.
Here's the one I started some time back.

http://www.theshirtboard.com/index.php/topic,4250.msg47012.html#msg47012 (http://www.theshirtboard.com/index.php/topic,4250.msg47012.html#msg47012)
Title: Re: printing on burn out tees
Post by: ericheartsu on January 23, 2014, 11:26:22 AM
thank you tony and frog!
Title: Re: printing on burn out tees
Post by: ericheartsu on January 23, 2014, 11:34:32 AM
our problem, is that the client wants a bold image. not a burned out image.

would a transfer work?
Title: Re: printing on burn out tees
Post by: tonypep on January 23, 2014, 11:41:53 AM
Most likely
Title: Re: printing on burn out tees
Post by: 3Deep on January 23, 2014, 11:46:03 AM
I thought posted something here, but see it's gone :o, but anyway last time we did burn outs I used regular plastisol ink with a little reducer and the print was somewhat bold, my only problem was not burning holes in them using our quartz flash and getting ink on the pallets.

Darryl
Title: Re: printing on burn out tees
Post by: DannyGruninger on January 23, 2014, 12:16:48 PM
We just printed these this morning... Pretty bold image, client didn't want to see any "burnout" through the ink...... Must have a good dye blocking ink, and we have good luck using a roller squeegee on these to keep the print real smooth and flat.... If you need help send me a pm with the design


Title: Re: printing on burn out tees
Post by: JBLUE on January 23, 2014, 12:21:50 PM
We run a couple hundred of these a week using plastisol. I do prefer discharge but this client has to have it bright as well. I am not a fan of low mesh but on these it is a given. We use a 135 for the underprint and 180 for the highlight white. The 135 is enough to fill in the voids and the 180 highlight over the top smooths it out nicely. Now the biggest thing on these is to use a smoothing screen. Gel it just enough to not stick and your end result will be as smooth as a transfer without any voids in the fabric. Done right you will get very little ink left on the pallets.

We are printing about 300 of these this afternoon or first thing in the morning. I will post a pic when done.
Title: Re: printing on burn out tees
Post by: tonypep on January 23, 2014, 01:10:26 PM
Eric for the Alt App stuff a DC?ub should. When I worked there we R&Dd them and the did very well
Title: Re: printing on burn out tees
Post by: mimosatexas on January 23, 2014, 02:05:35 PM
If it is one color, I would run these as a transfer simply for cleanliness, but that would just be my preference.
Title: Re: printing on burn out tees
Post by: 3Deep on January 23, 2014, 02:05:53 PM
We used our heat press to smooth them down, Crossfitters must love these things that's who we print them for also.

Darryl
Title: Re: printing on burn out tees
Post by: Action1 on January 23, 2014, 03:16:54 PM
We just printed these this morning... Pretty bold image, client didn't want to see any "burnout" through the ink...... Must have a good dye blocking ink, and we have good luck using a roller squeegee on these to keep the print real smooth and flat.... If you need help send me a pm with the design

We need a "Like" Button.

Great to hear another useful application of the roller squeegee. Thank you for sharing Danny.
Title: Re: printing on burn out tees
Post by: JBLUE on January 23, 2014, 04:30:14 PM
If it is one color, I would run these as a transfer simply for cleanliness, but that would just be my preference.

The proper use of a smoothing screen yields the same results. The Cool thing is that you can even do it on a manual press.
Title: Re: printing on burn out tees
Post by: mimosatexas on January 23, 2014, 04:41:25 PM
anyone have a link to a video or tutorial explaining the smoothing screen?
Title: Re: printing on burn out tees
Post by: Frog on January 23, 2014, 05:07:01 PM
Not a tute, but simple explanation.
Especially on an auto, we sometimes use a screen with a solid, blank stencil in the first head with a little adhesive as a lint remover.
In a position after a flash, it ca act as a smoothing screen.

Action engineering has gone one better and made a roller that fits in the squeegee holder. Also eliminates the need for a clear base lubricant.


Sent from my iPhone using Tapatalk
Title: Re: printing on burn out tees
Post by: mimosatexas on January 23, 2014, 10:42:32 PM
That much I understood, but are there specific details related to making it produce noticeable different results?  I tried it a few times as an after flash, simply coating both sides of an exposed screen with no stencil with spray silicon, and running my squeegee across the print with a good amount of pressure.  Honestly, it was a lot of extra work/time for nothing.  My bases are already pretty smooth, so I wasn't seeing some kind of smoother print, and I've been increasingly using 280 mesh top colors, so the prints are already pretty soft/thin.  I love the idea of the adhesive screen for lint, but for manual printing this really is a lot of extra time for not much benefit.  It takes maybe 10 seconds to pull a piece of lint out of a stencil every few dozen shirts.
Title: Re: printing on burn out tees
Post by: tonypep on January 24, 2014, 06:26:58 AM
We dubbed it a crush screen and use it for different reasons.