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screen printing => General Screen Printing => Topic started by: 1964GN on February 01, 2015, 09:33:43 AM

Title: 1132 pieces per hour
Post by: 1964GN on February 01, 2015, 09:33:43 AM
Last week we had a one color left chest to print so we cranked the new press up to see how fast it/we could run. We didn't last long LOL :o

875-900 seemed to be a pace that we could sustain for longer periods of time.

Just for fun  8)
Title: Re: 1132 pieces per hour
Post by: dirkdiggler on February 01, 2015, 09:46:59 AM
same here 72 doz. hr is a pretty fast pace on my CH3D for long periods, but the unloader has the toughest time.
Title: Re: 1132 pieces per hour
Post by: TCT on February 01, 2015, 12:57:16 PM
Nice! You think flooding while indexing makes things print faster?
Title: Re: 1132 pieces per hour
Post by: 1964GN on February 01, 2015, 12:59:38 PM
That, along with the super short and super fast flood and print strokes.

We had a newbie catching... we should have just let them drop :D
Title: Re: 1132 pieces per hour
Post by: Itsa Little CrOoked on February 02, 2015, 07:43:53 AM
@ 1964GN....Was your pace quicker than the first job on this vid? I can't imagine keeping 1132 very long, much less this first job.

https://www.youtube.com/watch?v=ShrfsD1gjyY (https://www.youtube.com/watch?v=ShrfsD1gjyY)

I counted about 21 a minute on the 1st press (red one color). Without time for adhesive application or missed loadings, that would be about 1260. I didn't watch this entire video, Just the first 12 minutes and then skipped around to see a displayed speed on the One Color on Red. Didn't see one.

It doesn't look like a contest or anything out of the ordinary. "Just another day at the office."

Does anybody happen to know this shop?

Stan

P.S.  I LOVE my winged floods.  Maybe it woudn't matter so much on a huge run with white ink, FULL WIDE OPEN like this shop ran for this vid. But on the size of jobs I do, I wouldn't really even NEED to tape my screens, even though I always do.
Title: Re: 1132 pieces per hour
Post by: Screen Dan on February 02, 2015, 08:59:04 AM
Back in my press running days I always prided myself with the speed and I could work at while also maintaining good QC.  I could run the press by myself at 51dz/hr all day long.  I'm an athletic dude and loved every second of it.  With a good assistant I could do 83dz/hr (a speed my Gauntlet II just wanted to run at).  In the M&R competition I entered in Atlantic City 3 or 4 years ago we got the CH3 up to 143dz/hr.  Sure, my defect rate was higher than usual (6), but we still pumped out over 400 shirts in the 15 allotted minutes...which was only good enough for 4th place.

1132 pcs/hr is just under 94dz/hr.  At that point I found myself hitting the emergency stop more times than it was worth.  It's a lot better to print non-stop at 75dz/hr and not stop than 100dz/hr and hitting the e-stop every minute or two.

...as proud as I always was of my numbers I can't hold a candle to the record holders.  Simply mind blowing stuff.
Title: Re: 1132 pieces per hour
Post by: Itsa Little CrOoked on February 02, 2015, 09:45:20 AM
Is there a trick to "opening" the shirts? Would some kind of sticky fingers doohickey work?

I have more fumbles than Brett Favre on his worst day.
Title: Re: 1132 pieces per hour
Post by: screenprintguy on February 02, 2015, 10:37:04 AM
I couldn't imagine trying to print fashion fit shirts over 1000 an hour. The dam things stick together so much, almost would need a fluffer lol.
Title: Re: 1132 pieces per hour
Post by: dirkdiggler on February 02, 2015, 10:43:57 AM
I couldn't imagine trying to print fashion fit shirts over 1000 an hour. The dam things stick together so much, almost would need a fluffer lol.

A fluffer?  That's a whole other industry, and this forum is PG.
Title: Re: 1132 pieces per hour
Post by: GraphicDisorder on February 02, 2015, 10:48:58 AM
I couldn't imagine trying to print fashion fit shirts over 1000 an hour. The dam things stick together so much, almost would need a fluffer lol.

A fluffer?  That's a whole other industry, and this forum is PG.

 ;D
Title: Re: 1132 pieces per hour
Post by: screenprintguy on February 02, 2015, 11:30:48 AM
I couldn't imagine trying to print fashion fit shirts over 1000 an hour. The dam things stick together so much, almost would need a fluffer lol.

A fluffer?  That's a whole other industry, and this forum is PG.

SHould have figured a guy name Dirkdiggler would take that term to the porn side, lol

Ok re-term, a Shirt puffer  ;D
Title: Re: 1132 pieces per hour
Post by: 3Deep on February 02, 2015, 01:37:06 PM
Flip the hem of the next shirt you grab this works best for me, it opens the next shirt up, I'll try to post a vid of me doing this and post.
Title: Re: 1132 pieces per hour
Post by: Itsa Little CrOoked on February 02, 2015, 02:06:17 PM
Flip the hem of the next shirt you grab this works best for me, it opens the next shirt up, I'll try to post a vid of me doing this and post.

Thanks Darryl, that would be excellent!

Stan
Title: Re: 1132 pieces per hour
Post by: Sbrem on February 02, 2015, 02:23:06 PM
That, along with the super short and super fast flood and print strokes.

We had a newbie catching... we should have just let them drop :D

That must have been pretty funny for the vets...

Steve
Title: Re: 1132 pieces per hour
Post by: 3Deep on February 02, 2015, 03:02:08 PM
I think I did this right first vid I've posted to youtube maybe it worked ::)

http://youtu.be/UC0zU3h12-I (http://youtu.be/UC0zU3h12-I) anyway here is a link don't know how to post the vid  Frog!!!!!

darryl
Title: Re: 1132 pieces per hour
Post by: dirkdiggler on February 02, 2015, 03:22:04 PM
Do it Darryl!
Title: Re: 1132 pieces per hour
Post by: GraphicDisorder on February 02, 2015, 03:28:03 PM
Anyone wants to try their hand at real fast come on by.  This is 208dz a hour and its got a pretty long stroke going there too.

Edit, apparently ive got my videos mixed up.  My bad.

https://www.youtube.com/watch?v=CkDw3MAGokU (https://www.youtube.com/watch?v=CkDw3MAGokU)
Title: Re: 1132 pieces per hour
Post by: blue moon on February 02, 2015, 03:36:04 PM
Anyone wants to try their hand at real fast come on by.  This is 208dz a hour and its got a pretty long stroke going there too.

https://www.youtube.com/watch?v=CkDw3MAGokU (https://www.youtube.com/watch?v=CkDw3MAGokU)

that looks like 105 dozen. You are doing about 6 shirts in 16 seconds, that comes out to 1350 or so shirts per hour. . .

pierre
Title: Re: 1132 pieces per hour
Post by: GraphicDisorder on February 02, 2015, 03:46:35 PM
Anyone wants to try their hand at real fast come on by.  This is 208dz a hour and its got a pretty long stroke going there too.

https://www.youtube.com/watch?v=CkDw3MAGokU (https://www.youtube.com/watch?v=CkDw3MAGokU)

that looks like 105 dozen. You are doing about 6 shirts in 16 seconds, that comes out to 1350 or so shirts per hour. . .

pierre

You could be right, I had a few videos up on youtube that are no longer there for whatever reason, just noticing missing videos on my youtube channel.  My apologizes.  I will have to see if I have them in my Note 3 folder, as they were phone videos. 
Title: Re: 1132 pieces per hour
Post by: blue moon on February 02, 2015, 03:50:39 PM
Anyone wants to try their hand at real fast come on by.  This is 208dz a hour and its got a pretty long stroke going there too.

https://www.youtube.com/watch?v=CkDw3MAGokU (https://www.youtube.com/watch?v=CkDw3MAGokU)

that looks like 105 dozen. You are doing about 6 shirts in 16 seconds, that comes out to 1350 or so shirts per hour. . .

pierre

You could be right, I had a few videos up on youtube that are no longer there for whatever reason, just noticing missing videos on my youtube channel.  My apologizes.  I will have to see if I have them in my Note 3 folder, as they were phone videos.

yeah, that looked a little slow for 2.5K per hour. We know it can do it as the record was almost 2k/hour. I've had ours at 1400, but would love to see what double that looks like!

pierre
Title: Re: 1132 pieces per hour
Post by: GraphicDisorder on February 02, 2015, 03:53:24 PM
Anyone wants to try their hand at real fast come on by.  This is 208dz a hour and its got a pretty long stroke going there too.

https://www.youtube.com/watch?v=CkDw3MAGokU (https://www.youtube.com/watch?v=CkDw3MAGokU)

that looks like 105 dozen. You are doing about 6 shirts in 16 seconds, that comes out to 1350 or so shirts per hour. . .

pierre

You could be right, I had a few videos up on youtube that are no longer there for whatever reason, just noticing missing videos on my youtube channel.  My apologizes.  I will have to see if I have them in my Note 3 folder, as they were phone videos.

yeah, that looked a little slow for 2.5K per hour. We know it can do it as the record was almost 2k/hour. I've had ours at 1400, but would love to see what double that looks like!

pierre

Ill try to get a new video soon.  It was running 208dz a hour on install day, we did dial in some delay later that I think slowed it down to maxing out some where in the mid 100's if I remember.  I may have to dig for that setting to turn that off.  We could never print that fast though, not even close.  But neat to see.
Title: Re: 1132 pieces per hour
Post by: blue moon on February 02, 2015, 04:03:34 PM
Last week we had a one color left chest to print so we cranked the new press up to see how fast it/we could run. We didn't last long LOL :o

875-900 seemed to be a pace that we could sustain for longer periods of time.

Just for fun  8)

Those are fun speeds! It is always gratifying to see the job knocked out in no time! You run out of shirts right as you settle in when printing that fast.

pierre
Title: Re: 1132 pieces per hour
Post by: Mr Tees!! on February 02, 2015, 04:15:30 PM
I think I did this right first vid I've posted to youtube maybe it worked ::)

[url]http://youtu.be/UC0zU3h12-I[/url] ([url]http://youtu.be/UC0zU3h12-I[/url]) anyway here is a link don't know how to post the vid  Frog!!!!!

darryl


...Yo D, if you can make the space for it, try putting your shirt table on the other side of you. That way, it is in the your natural turning path between the press and the dryer. In other words, move it from your left side to the right side. You would be amazed at the time savings, and MUCH easier on your body.
Title: Re: 1132 pieces per hour
Post by: dirkdiggler on February 02, 2015, 04:23:56 PM
I think I did this right first vid I've posted to youtube maybe it worked ::)

[url]http://youtu.be/UC0zU3h12-I[/url] ([url]http://youtu.be/UC0zU3h12-I[/url]) anyway here is a link don't know how to post the vid  Frog!!!!!

darryl


...Yo D, if you can make the space for it, try putting your shirt table on the other side of you. That way, it is in the your natural turning path between the press and the dryer. In other words, move it from your left side to the right side. You would be amazed at the time savings, and MUCH easier on your body.


Yeah, I am always amazed when I see someones stack on their left side.  I tried that once, its so much harder! 
Title: Re: 1132 pieces per hour
Post by: 3Deep on February 02, 2015, 04:36:39 PM
LOL tried it from the right, being almost all left handed it just feels better from that side... funny when my wife loads she loads from the right, I walk in and take over and just about 5 minutes in the tables back on the left ;D
Title: Re: 1132 pieces per hour
Post by: dirkdiggler on February 02, 2015, 07:06:51 PM
I couldn't imagine trying to print fashion fit shirts over 1000 an hour. The dam things stick together so much, almost would need a fluffer lol.

A fluffer?  That's a whole other industry, and this forum is PG.

SHould have figured a guy name Dirkdiggler would take that term to the porn side, lol

Ok re-term, a Shirt puffer  ;D

Says the guy who composed the evening score for a strip club!  DOH!!!!!!
Title: Re: 1132 pieces per hour
Post by: screenprintguy on February 02, 2015, 09:36:37 PM
It was a track for a porn company,  git it right, lol
Title: Re: 1132 pieces per hour
Post by: 1964GN on February 03, 2015, 07:26:55 AM
Last week we had a one color left chest to print so we cranked the new press up to see how fast it/we could run. We didn't last long LOL :o

875-900 seemed to be a pace that we could sustain for longer periods of time.

Just for fun  8)


Those are fun speeds! It is always gratifying to see the job knocked out in no time! You run out of shirts right as you settle in when printing that fast.

pierre


Only a screen printing geek would say it's "fun" running at those speeds LOL

Here is a vid of the same run... this was @ 980 p/h (82 dz).

http://youtu.be/vONXANcOFys (http://youtu.be/vONXANcOFys)
Title: Re: 1132 pieces per hour
Post by: TCT on February 03, 2015, 08:44:13 AM
Looks down right leisurely! ;D If only every job was like that!