TSB
Heat Seal - Heat Press - Whatever you want to call it! => General Heat Seal => Topic started by: ericheartsu on April 15, 2015, 09:12:06 AM
-
We are just delving into the world of dye sublimation, and i was wondering what equipment you all are using?
-
Epson Inkjet 13" wide max :(, Ink from Cobra Ink Systems, a few mug wraps and a mug press (we do a fair number of mugs) and Hotronix Air-Swinger for the garments. We can't do all over stuff.
We do various pads, coasters, flip-flops (I grew up calling them "thongs" but have been chastised and corrected--threatened really...) and other assorted "trash and trinkets"
There is a learning curve, so take time to "play" BEFORE deadlines loom.
On the printer. They all just seem pretty fiddly to me....just shy of a Genuine Nuisance. I've read about Color Laser Printers and dye sub, but I've not done much more than read. No real inquiries of people I trust. You might call Conde (or others) and see what they say on the topic. I'm tired of having to stop printing a tee shirt job to go to the front to jack around with fussy printers and their equally fussy operators.
-
Ricoh 7100 printer, No-Name mug press, and Hotronix Fusion for garments and other stuff.
-
The danger in doing short run sublimation is the amount of time it takes....There is a local print shop that keeps busy doing stuff like this but I doubt they generate much revenue....So important to be mindful that you are not using up time that could be better used elsewhere....I like that sometimes the local folks seem so busy dong this unproductive work that they do not get out selling and quoting......
PS....I am not saying it is not worthwhile, I am just saying you have to be mindful.....
-
We use a Ricoh GX7000 with Cobra refillable ink carts, Geo Knight heat press and several different mug presses.
-
I went from 4880 plugged head to gx7700 from conde with bypass tray, super fast, gel inks. Love it for small up to 13x19 items.
Shane
-
The danger in doing short run sublimation is the amount of time it takes....There is a local print shop that keeps busy doing stuff like this but I doubt they generate much revenue....So important to be mindful that you are not using up time that could be better used elsewhere....I like that sometimes the local folks seem so busy dong this unproductive work that they do not get out selling and quoting......
PS....I am not saying it is not worthwhile, I am just saying you have to be mindful.....
Man, this is SOOO right!
If you are going into this, Royster's warning is on the mark. You have to watch your pricing and scheduling or it won't make you enough to get out of the soup line. We use dye sub better now, but in the beginning we didn't charge enough. It's a time suck...or can be
-
The danger in doing short run sublimation is the amount of time it takes....There is a local print shop that keeps busy doing stuff like this but I doubt they generate much revenue....So important to be mindful that you are not using up time that could be better used elsewhere....I like that sometimes the local folks seem so busy dong this unproductive work that they do not get out selling and quoting......
PS....I am not saying it is not worthwhile, I am just saying you have to be mindful.....
Man, this is SOOO right!
If you are going into this, Royster's warning is on the mark. You have to watch your pricing and scheduling or it won't make you enough to get out of the soup line. We use dye sub better now, but in the beginning we didn't charge enough. It's a time suck...or can be
can you elaborate? is it just getting the color profiles in order?
-
can you elaborate? is it just getting the color profiles in order?
If you get Ricoh from Conde, you will have the profile ready and they will set-it up for you.
My set-up was paid off in 2-3 months, with a few sizeable shirt orders, now is a bit slower, but still has some business coming in.
I'm glad I got the set-up.
-
The problem is mostly small orders from individuals that know nothing about art.....Can be very time consuming.....But 6 or 12 of the same design for a business should give you a better return on your time......It is also necessary to buy blanks well....One of the locals that seems to do okay buys skids of mugs....His cost is 1/2 what buying in small lots costs....
-
ahhhhh ok. we'd be using this for trucker caps, and small jersey orders
-
Remember sublimation only works on polyester and light preferably white colors. We have rarely had anyone want white polyester shirts or hats. We primarily use it for mugs and mouse pads. We spend more on ink keeping the heads alive than we do printing items. Most people turn away when you tell them the price including artwork. I find it like promotional products, you need to buy the blanks by the truck load to get the price cheap enough to compete with the big guys.
-
Remember sublimation only works on polyester and light preferably white colors. We have rarely had anyone want white polyester shirts or hats. We primarily use it for mugs and mouse pads. We spend more on ink keeping the heads alive than we do printing items. Most people turn away when you tell them the price including artwork. I find it like promotional products, you need to buy the blanks by the truck load to get the price cheap enough to compete with the big guys.
we do tons of transfers on light jerseys and on trucker caps (which the front part is polyester foam). but yeah that's something to think about too
-
If you can track your actual time, (or pretty close....) and adjust your pricing, you can make some money.
But WOW, I've watched the gals up front spend 15 minutes on one mug, fiddling with art, and charge 10 or 12 bucks.
That's one thing if you are courting a new custy and want to "gift" him a mug in the top of the box of hoodies that you made money on...as a promotional item. It's entirely another if you are trying to make your dye sub time stand on its own, which of course is the goal.
For the right customer, even paying too much for your blanks might work. Usually not.... Just be careful with your time.
Same exact thing with Cad Cut Vinyl. Watch the clock. Any kind of "one-offs" are expensive.
-
If you can track your actual time, (or pretty close....) and adjust your pricing, you can make some money.
But WOW, I've watched the gals up front spend 15 minutes on one mug, fiddling with art, and charge 10 or 12 bucks.
Same exact thing with Cad Cut Vinyl. Watch the clock. Any kind of "one-offs" are expensive.
Yes.....
-
We use a EPSON 3880, problem is that it has too many colors. Try and get a 4 color printer.
We've done a lot of mugs with a Knight press.
Sublimation takes time, we press the mugs for 4 minutes. It's a great gimmick, I've given a lot away.
We make mugs with good customers logos on them and give them a present, they love them and often order more that they pay for.
-
Good thread. We dye sub truckers at the moment and get our transfers from Stahls. I'm evaluating bringing it in house since we have two epson 4800s and I only need one head for film printing.
One thing we've found with apparel is that the temp needed to sublimate can be too high for some products. A lot of the trucker caps for instance have poly thread that will bleed like mad if you get the heat on it and many of the white poly/foam front panels get a bunch of speckles from the heat. I heartily agree with everyone's comments on supply chain. I would like to use this tech on performance wear but fear that much of it would not take to the necessary pressure and temperature very well.
But I do like dye sub and I think it has an overall role for most any shop. Advantages to having it in house that I can see are:
- the ability to set your sheets up any way you like, i.e. with extra blank transfer paper around the image to avoid edge marks without paying the contractor for that paper as if it was printed
- control over color
- faster turnaround (not that expediting a stack of paper from a contractor is that expensive...but you could offer select items on a short turn)
-
I actually just sold my stuff, I wasn't selling enough so all that ink was getting dumped. The first year was good though. I would suggest getting the largest printer you can afford as well as a large heat press, it will open up more options for you. As far as the time it takes,,,,it takes time a mug is over a minute but man it looks good.
-
I actually just sold my stuff, I wasn't selling enough so all that ink was getting dumped. The first year was good though. I would suggest getting the largest printer you can afford as well as a large heat press, it will open up more options for you. As far as the time it takes,,,,it takes time a mug is over a minute but man it looks good.
A minute?
Oh I think our setup takes WAAAAY over a minute!
Did I misunderstand you?
-
That's like it's just down the road kind of minute