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Direct to Garment => DTG - General => Topic started by: jason-23 on January 16, 2012, 03:22:12 PM
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what dtg do you have?,how long? and what kind of problems have you had and what fixed it if you did?
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Brother GT-541. I've replaced 1 print head, at around 50,000 prints and the wiper(can't remember when). I have over 76,000 prints on the machine.
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T2. Had for about 4 years. Replaced 1 printhead. Clogged due to sitting idle while out of town. Solved the problem with Resolute ink. Stuff rocks. Won't plug heads. Seen the same machine and ink sit for a month without clogging. Turned on and after 1 head cleaning started printing perfectly. Get some :)
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T-2? is that a T-Jet?
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T-2? is that a T-Jet?
yes
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The thing is a workhorse.
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Hey Bob,
If you ever get a chance could you drop off a sample (I'll pay you for it) of your DTG work? So when people come into the office needing a couple full color shirts I can show them the quality. Just when you get a chance.
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Coyote, you are lucky, I've known a few people that have gotten those, only to not be able to keep them running. I have a friend that runs one now, I am passing along the ink link from above.
It seems the further and further these machines get from USSPI, the better they work.
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I really think, alot has to do with training and maintenance. Most people think it's like buying a regular printer that they use at home or office for printing color day to day paper prints. If most of the economical DTG's of today are epson base, they are basically the same as far as the main functionality goes. Rips may vary, most if not all DTG inks are made by 1 company, Dupont and then relabeled, so it boils down to the user. Like saying an Acer pc is a pos vs a dell. If both have seagate Hd's, Pny memory, Asus mother boards, and intel processors, Windows 7, the rest is a power source, and a housing, and the most important variable, THE USER. I hear good and bad about every single machine out there, including the Kornit, which is un-dboubtlably the most sophisticated DTG out there. Even Brother users, some love, others sell to go with something else. I think what we are going to do, is go with something used, 2 years old or so, smaller format, to learn more about it and not get under a heavy lease or investing 20 plus thousand. Build our market and integrate into our current business plan. I see a future with DTG for us, but I'm not willing to look into a 5 year payment for it yet. There are some good deals on used DTG brand, and T-jet brand, which besides the companies selling them and the outer housing, are basically the same machines in the guts of it. I'm sure when I find the deal I'm looking for, I will be posting all sorts of stuff. The white WIMS that DTG has come up with, with the circulation pump and all looks cool, not sure if it's necessary since I know others that don't use anything like it and never have issues with white as long as they continuously run their machine. I would like more info on the Resolute inks, if they really do have less issues ect. Chime in guys with experience with their machines, epson based, or not. I do have my eyes on the DTG Viper possibly in the future, although, the Brother 782 looks like a solid monster, but either of those would be at least 1-2 years off.
Mike
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correct, except you have to realize that MAC uses the same parts as PC's for the most part. I have a PC that new would run $6,000. It works better than any of the $1,000 I have built. All manufacturers make different levels of components, cheap systems use cheap components.
The 782 is being phased out...I think.
The Kornit has some features that are awesome, but I wouldn't call it the most advanced. I know a guy that sold his and settled on the GT-541 as his printer...the Kornit had too many problems.
We have 76,164 prints on our GT-541. I wouldn't go any other route than with Brother. I think for the past 4 years they have won the "most reliable" award for office printers. And while these are office printers, the same basic principles apply.
I am seriously looking into the Brother Graffitee Printers. The price is right, and the platform is nearly flawless.
To be honest, the only other printer I would consider is the Anajet.
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But, at least up till now, you have been stuck with white and light shirts only for DTG, correct? The demand we have is always dark shirts, we would have to have a white option. When Brother, officially releases their 541 with white, I will be taking a hard look at it. I have heard that the new Anajet Mpower is nice too, looking forward to spending some time at the ISS Orlando next month. I do have a friend with an M&R I-dot as well, loves it, has had it 2 years and no issues, so who really knows right. We won't be relying on DTG for primary use, mainly very small orders looking for 4 or more colors under 50 pieces, so needing a machine that can handle heavy heavy day to day use isn't needed at this time. That's why I think a baby step into something cheap to get a little learning on, with a machine that other people use and love is something I'd be willing to try. You never know, 3 months in, big things could be needed, at least we would know we didn't lose on a 5 figure purchase.
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That is where I'm at. We have an auto, manual and DTG. They compliment each other well. I would like to be able to print white ink, but I have a shop fairly close that can handle it, so I send it to them.
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I'm hoping Brother will be at ISS Orlando with the updated 541 next month, I'd really like to check it out.
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they should be, they had it at long beach. I think they are starting to deliver them at the end of march.
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correct, except you have to realize that MAC uses the same parts as PC's for the most part. I have a PC that new would run $6,000. It works better than any of the $1,000 I have built. All manufacturers make different levels of components, cheap systems use cheap components.
The 782 is being phased out...I think.
The Kornit has some features that are awesome, but I wouldn't call it the most advanced. I know a guy that sold his and settled on the GT-541 as his printer...the Kornit had too many problems.
We have 76,164 prints on our GT-541. I wouldn't go any other route than with Brother. I think for the past 4 years they have won the "most reliable" award for office printers. And while these are office printers, the same basic principles apply.
I am seriously looking into the Brother Graffitee Printers. The price is right, and the platform is nearly flawless.
To be honest, the only other printer I would consider is the Anajet.
Ooof we looked into the anajet. After seeing it work or not work last year at iss show we opted to wait. I guess many people had issues with the board frying in the sprints, and they are slow. I would do the brother if I was going to do one now.
Sent from samsung gem(the worst smart phone ever)
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I've been thinking a lot about the new Brother, the Graffiti. The rep was in about a month ago to show us some prints. We've been getting more and more calls that this would be a good fit for. My partner is not so inclined, but if I make the case, and not get it just because it's cool, I can see one here someday in the next year...
Steve
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I really think, alot has to do with training and maintenance. Most people think it's like buying a regular printer that they use at home or office for printing color day to day paper prints. If most of the economical DTG's of today are epson base, they are basically the same as far as the main functionality goes. Rips may vary, most if not all DTG inks are made by 1 company, Dupont and then relabeled, so it boils down to the user. Like saying an Acer pc is a pos vs a dell. If both have seagate Hd's, Pny memory, Asus mother boards, and intel processors, Windows 7, the rest is a power source, and a housing, and the most important variable, THE USER. I hear good and bad about every single machine out there, including the Kornit, which is un-dboubtlably the most sophisticated DTG out there. Even Brother users, some love, others sell to go with something else. I think what we are going to do, is go with something used, 2 years old or so, smaller format, to learn more about it and not get under a heavy lease or investing 20 plus thousand. Build our market and integrate into our current business plan. I see a future with DTG for us, but I'm not willing to look into a 5 year payment for it yet. There are some good deals on used DTG brand, and T-jet brand, which besides the companies selling them and the outer housing, are basically the same machines in the guts of it. I'm sure when I find the deal I'm looking for, I will be posting all sorts of stuff. The white WIMS that DTG has come up with, with the circulation pump and all looks cool, not sure if it's necessary since I know others that don't use anything like it and never have issues with white as long as they continuously run their machine. I would like more info on the Resolute inks, if they really do have less issues ect. Chime in guys with experience with their machines, epson based, or not. I do have my eyes on the DTG Viper possibly in the future, although, the Brother 782 looks like a solid monster, but either of those would be at least 1-2 years off.
Mike
Training and maintenence is crucial. File preperation is key to getting a good print. The way I see it, and I may be wrong, DTG is not for eveyone. The operator needs to be mechanically inclined and be able to troubleshoot on the fly. Without those qualities, failure is high. the inks that Brother and Kornit uses is Dupont ink that has been fliltered, air bubbles removed and packaged in an airtight container. The Dupont still has the larger particle solids in the white. It is because of the larger particle that the big printer manufacturers have redesigned the print head. Can't push the large particles through an Epson head without some sort of clogging. The Resolute ink that I use is not made by Dupont. The white ink particles are a lot smaller and less prone to clogging. The T jet is an older machine that likes to stay running. I can produce good quality prints on it. The more expensive machines will produce good quality prints, but they can do them much faster. Talked to a lot of people in the DTG world at Long Beach and thats were I learned of the modified Dupont inks. Now for dark garments, pretreatment and proper curing is were success comes from. I have great luck with printing dark garments because I spent a lot of time getting the preatreat and curing right. When my wife does it, not good results. So yes, the operator is the key to printing dark garments. When things calm down this week, I will post some pictures and techniques of my dark garment printing with this ink and pretreatment. Thanks for looking.
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Neoflex. All our issues but one were user error. The one was fixed by Neo. Sent guy in to replace a part on printer that broke. Little gear thingy. Humidity is a secret. They like it. We now run 2 humidifiers in NJ this time of year. Pretreatment is a bit of an art. We bought a used speedtreater and are ready to test this week after gettting all it's issues fixed. (How do you screw up something this simple? But they did). Get great prints light or dark, good washability, but it's a niche market. Follow the mfg'rs directions! Here's where we always run into issues, trying wacky Shep ideas. Dupont inks like cotton. Work on some 50/50. Testing is the only way to be sure. Great for onesies or short runs, prototypes, or show off pieces. Is there a place in a shop for these? Yes. Would I buy another? When the maintenace requirements improve. We were daily cleaning and printing to flow white. Cut it down to m-w-f unless have enough work to make it worthwhile. Has not affected the system. Much happier than the daily grind. It acts up occasionally all on it's own. But run a cleaning and nozzle check and it seems to be happy. We named it Pita (pain in the a$$) so maybe that's our bottom line.
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I have heard that places that use heating oil instead of gas or electric heat have a higher banding rate. I have no idea the validity of this, but some machines are less prone to humidity changes than others. My friend that ran the kornit had to build a room around his machine to keep the humidity in. It was clear plastic sheathing that was over a 2x4 frame. It really looked like something out of a space movie where they had to keep the aliens contained.
A lot has been learned about these machines since they have been released. Brother at least didn't test on the public and have had very few issues with their printers.
You do not have to be a mechanic to own a Brother, pure and simple. You can't be an idiot, but the printer is rugged. Frankly, I don't have time to sit and fix a printer all the time. When I turn it on, it should work. Just like our auto press and embroidery machines do. Well, maybe to a lesser extent on the embroidery machines.
But, all machines do break down or need maintenance, it's fact if life. Failure to perform recommended procedures will lead to an more repairs and a higher cost of ownership.
I couldn't be happier with the Brother. 76,000 and maybe around 1 hour of downtime because I replaced a print head. I just did that when I didn't have anything else on the schedule, so really, the downtime I've had has not effected me at all.
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Changed my mind on the T-2, too many possible issues with a used discontinued machine.
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I am in the market for another used T2. Will install a new print head, bulk ink system and complete cleaning. Put the good ink in and I am up and running for about a grand. ;D
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I am in the market for another used T2. Will install a new print head, bulk ink system and complete cleaning. Put the good ink in and I am up and running for about a grand. ;D
Sell me one of your refurbd T2s!
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I am in the market for another used T2. Will install a new print head, bulk ink system and complete cleaning. Put the good ink in and I am up and running for about a grand. ;D
Sell me one of your refurbd T2s!
oops. sorry. What I meant was about a grand on top of the purchase price. There out there for cheap. People bought into the homebased business marketing plan and they had no idea what they were in for. Couldn't get files prepped right, couldn't keep the ink flowing, etc. They get frustrated and turn it off without clearing out the nk. Next thing you know everthing is plugged up. They just want to get rid of it. Always remeber, prices for used equipment is obo.
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I know what you meant. I probably should not even get into it to be honest with you. lol lol. lol. lol.
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I can pass on the info to anyone interested in the one I was going to buy from a guy in NewHampshire through Ebay. Evidently he used to be a distributor for them knows alot about them, and it was him that contacted me after the bid was won wanting to reeeeeeeeeeeeeeeeeally make sure I knew what we were getting into and that he would rather sell to someone who has used the T2 before. My winning bid was 2,500, it had been properly stored, had the bulk ink system installed on it, but, since it sat for a while he said it may need a head, may need a new bulk ink set up. other than that it was mint. If anyone wants his contact info, message or post your email and I'll email you his contact info, he was really cool and upfront, which I appreciate, I know now, if I'm going to add that service, I'll buy new with full training, and support on a warranted machine.
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Good call screenprintguy. Training helps a lot as well as tech support. For me, I already had that and feel comfortable with the machine. DTG is not my main business though, but has been picking up a lot lately