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screen printing => Equipment => Topic started by: mjrprint on May 01, 2012, 11:26:19 AM

Title: New press and dryer installed!!!!
Post by: mjrprint on May 01, 2012, 11:26:19 AM
The finishing touches are being put on our new diamondback and had fun yesterday assembling our new mini sprint 2000. Glad we have a forklift though, makes it easy. They look nice when they are all clean! I am sure that wont last long though lol.
Title: Re: New press and dryer installed!!!!
Post by: alan802 on May 01, 2012, 11:47:55 AM
PICS!!!!!!!!!!!!!!!!
Title: Re: New press and dryer installed!!!!
Post by: jasonl on May 01, 2012, 04:38:44 PM
how much did that mini sprint set you back?  I bought a fusion 8 months ago and I wish I would have got the mini sprint, now I need to upgrade.
Title: Re: New press and dryer installed!!!!
Post by: Socalfmf on May 01, 2012, 04:43:23 PM
congrats and just dont use aerosol spray and you will keep stuff like new...

sam

ps. also coat with wd40....lint wont stick to it

Title: Re: New press and dryer installed!!!!
Post by: Prosperi-Tees on May 01, 2012, 04:44:50 PM
congrats and just dont use aerosol spray and you will keep stuff like new...

sam

ps. also coat with wd40....lint wont stick to it
Have you cleaned your floor yet Sam?  ;)
Title: Re: New press and dryer installed!!!!
Post by: Socalfmf on May 01, 2012, 04:58:30 PM
why would i want to do that?   

sam
Title: Re: New press and dryer installed!!!!
Post by: bimmridder on May 01, 2012, 05:56:41 PM
I've also used plain old spray and wipe car wax. And no, I haven't cleaned my floor either.
Title: Re: New press and dryer installed!!!!
Post by: Prosperi-Tees on May 01, 2012, 05:59:27 PM
Maybe I'm just a clean freak or just not busy enough, probably not busy enough.
Title: Re: New press and dryer installed!!!!
Post by: Gabe on May 01, 2012, 06:09:20 PM
I've also used plain old spray and wipe car wax. And no, I haven't cleaned my floor either.
Don`t worry bimmridder all the shops have ink on their floors
Title: Re: New press and dryer installed!!!!
Post by: alan802 on May 01, 2012, 06:11:30 PM
If you don't get pics up soon you will be kicked in the nuts...make it happen captain.
Title: Re: New press and dryer installed!!!!
Post by: Doug S on May 01, 2012, 07:52:09 PM
Congrats,  I'm glad to hear it.  I know you'll be happy you got it.
Title: Re: New press and dryer installed!!!!
Post by: mjrprint on May 02, 2012, 08:13:51 AM
Pics will be posted in a few.
Title: Re: New press and dryer installed!!!!
Post by: mjrprint on May 02, 2012, 08:38:06 AM
Here are some pics. The press with the gold shirts loaded is the new one. I think there are some other shots of the shop in the album too.  http://s22.photobucket.com/albums/b344/garu45/shop%20new%20press/?albumview=slideshow (http://s22.photobucket.com/albums/b344/garu45/shop%20new%20press/?albumview=slideshow)
Title: Re: New press and dryer installed!!!!
Post by: GraphicDisorder on May 02, 2012, 09:03:38 AM
Nice!
Title: Re: New press and dryer installed!!!!
Post by: 3Deep on May 02, 2012, 12:58:20 PM
Matt you guys rolling like big dogs Nice!!! and I never thought about eating off our floors so I ,m like Sam mine are dirty, but I do try to clean ever now and then.

Darryl
Title: Re: New press and dryer installed!!!!
Post by: Socalfmf on May 02, 2012, 01:11:41 PM
nice celtics sign...real nice!
Title: Re: New press and dryer installed!!!!
Post by: mjrprint on May 02, 2012, 02:43:32 PM
nice celtics sign...real nice!

HAHA We got that from some guys upstairs that do lazer cutting. I will eventually get pics posted of the entire shop. There is still an embroidery area and the whole 2nd floor. Maybe a walk through video.
Title: Re: New press and dryer installed!!!!
Post by: Dottonedan on May 02, 2012, 04:36:23 PM
Hey Matt,

What part of PA are you from?  I'm originally from West Virginia/Pa area.
60 miles below Pittsburgh.
Title: Re: New press and dryer installed!!!!
Post by: Screened Gear on May 02, 2012, 04:41:51 PM
I love all the mirrors in your shop. They makes it look like you have about 6 or 7 autos in there. Great marketing trick.
Title: Re: New press and dryer installed!!!!
Post by: jesterapparel on May 02, 2012, 04:52:48 PM
I've also used plain old spray and wipe car wax. And no, I haven't cleaned my floor either.
Don`t worry bimmridder all the shops have ink on their floors
I've seen his floors.  There actually pretty clean.
Title: Re: New press and dryer installed!!!!
Post by: mjrprint on May 03, 2012, 07:25:10 AM
I love all the mirrors in your shop. They makes it look like you have about 6 or 7 autos in there. Great marketing trick.

4 autos, 5 manuals, 2 laser bridges, 4 dryers
Title: Re: New press and dryer installed!!!!
Post by: mjrprint on May 03, 2012, 07:25:55 AM
Hey Matt,

What part of PA are you from?  I'm originally from West Virginia/Pa area.
60 miles below Pittsburgh.

We are in southeast pa about 20 minutes west of Philadelphia.
Title: Re: New press and dryer installed!!!!
Post by: Screened Gear on May 09, 2012, 02:24:00 PM
I love all the mirrors in your shop. They makes it look like you have about 6 or 7 autos in there. Great marketing trick.

4 autos, 5 manuals, 2 laser bridges, 4 dryers

That's a big shop, I would love to see how you keep it all organized. Can't wait to see the video.
Title: Re: New press and dryer installed!!!!
Post by: mk162 on May 09, 2012, 02:26:23 PM
Matt, what is the name of the town, my wife is from there.  A little town called Bryn Athyn
Title: Re: New press and dryer installed!!!!
Post by: mjrprint on May 09, 2012, 02:39:39 PM
Matt, what is the name of the town, my wife is from there.  A little town called Bryn Athyn

Town is Bridgeport. About 20 minutes west of Philly.
Title: Re: New press and dryer installed!!!!
Post by: mjrprint on May 09, 2012, 02:45:55 PM
I love all the mirrors in your shop. They makes it look like you have about 6 or 7 autos in there. Great marketing trick.

4 autos, 5 manuals, 2 laser bridges, 4 dryers

That's a big shop, I would love to see how you keep it all organized. Can't wait to see the video.

We have a lot of people that have specific jobs. They each handle logistics, licensing, order tracking. We have one girl who is the production planner and allocated orders each day to each press based on press capability/printer capability etc. Then there are 2 guys that work in the darkroom, 2 that clean screens, 1 girl who handles taping, blockout, and delivery of the orders. I run the shop floor, do all the product line/corp meeting/ licensing samples, and maintain and repair all the equipment. The guy above me handles all the reports and spreadsheet stuff and we also have a print lead that helps all the printers. Oh yea and 9 artists lol.
Title: Re: New press and dryer installed!!!!
Post by: Screened Gear on May 09, 2012, 03:24:11 PM
That sounds like alot of fun. I am happy with one auto and one manual for now. How many shirts go out everyday? I bet you do more shirts in an hour then I do in a week on average.
Title: Re: New press and dryer installed!!!!
Post by: mjrprint on May 09, 2012, 04:16:04 PM
We do about 4000 a day over 4 autos and 3 manuals right now. That number will go up when June hits. Mostly 1-6 color 48-72 piece jobs with color changes. Lots of two ply shorts, sweatpants, and other specialty prints on the manuals. The largest job we do each year is a 40k shirt job with 4 color front and one color back. That usually take 2 weeks Mon-Fri.
Title: Re: New press and dryer installed!!!!
Post by: Screened Gear on May 09, 2012, 05:18:48 PM
We do about 4000 a day over 4 autos and 3 manuals right now. That number will go up when June hits. Mostly 1-6 color 48-72 piece jobs with color changes. Lots of two ply shorts, sweatpants, and other specialty prints on the manuals. The largest job we do each year is a 40k shirt job with 4 color front and one color back. That usually take 2 weeks Mon-Fri.

4000 a day, that beats my average week. I guess it should since you have 4 autos and 5 manuals. Nice shop.
Title: Re: New press and dryer installed!!!!
Post by: Gilligan on May 09, 2012, 05:25:48 PM
Average week?!  I haven't even printed that many shirts TOTAL... and that probably includes the ones I contracted out!  LOL
Title: Re: New press and dryer installed!!!!
Post by: Screened Gear on May 09, 2012, 05:36:42 PM
Average week?!  I haven't even printed that many shirts TOTAL... and that probably includes the ones I contracted out!  LOL

Just when you think your doing good guys like mattleague come and let you know you have hardly started. Matt your shop and numbers are inspiring. The more I think about it I like what I have and don't want to grow anymore.
Title: Re: New press and dryer installed!!!!
Post by: alan802 on May 09, 2012, 06:11:40 PM
We do about 4000 a day over 4 autos and 3 manuals right now. That number will go up when June hits. Mostly 1-6 color 48-72 piece jobs with color changes. Lots of two ply shorts, sweatpants, and other specialty prints on the manuals. The largest job we do each year is a 40k shirt job with 4 color front and one color back. That usually take 2 weeks Mon-Fri.

Nice, that's a damn good workload for a day, I'd lke to average that for a week, but I bet we are slightly under that right now for an average.
Title: Re: New press and dryer installed!!!!
Post by: mjrprint on May 10, 2012, 11:06:42 AM
The difference with my situation is that we are a private label. We sell to the collegiate market. I personally think you guys have it much harder dealing with the public and price haggling along with everything else. My hats go of to you guys really. I just have to babysit 45 employees everyday. So I guess we are even lol. I love when something breaks and I can work on a press with headphones on and not answer 30 questions at a time though. If you like the friendly, family type of shop don't get to big. Once you hit a certain point its all business. I miss when this place was smaller and felt like a family. I don't miss the old paychecks though hahaha.
Title: Re: New press and dryer installed!!!!
Post by: mjrprint on May 17, 2012, 08:18:29 AM
So as I will be working this weekend I figured I'll shoot that video I promised. Shop wont be running but then I can at least show everything without getting bothered and spare you all from having to suffer from  6 different radios blaring like they do during production lol.
Title: Re: New press and dryer installed!!!!
Post by: mk162 on May 17, 2012, 08:23:20 AM
sweet!
Title: Re: New press and dryer installed!!!!
Post by: mjrprint on May 17, 2012, 08:52:07 AM
I'll try to show all of our systems we use to stay organized and keep everything flowing smoothly. Hopefully they could be useful to you guys. We spend a lot of time coming up with best practices and procedures as well as cross training employees.
Title: Re: New press and dryer installed!!!!
Post by: mjrprint on May 31, 2012, 07:13:27 AM
I just realised I never shot the video whoops. I will do it Saturday since I have to work. Pardon my rambling in advance lol.