TSB

screen printing => Screen Making => Topic started by: Ryan on October 30, 2012, 01:13:09 PM

Title: Capilary Film
Post by: Ryan on October 30, 2012, 01:13:09 PM
Does it go bad? If its been in a tube, not affected by light?  Need to know if I should trash it because its old, like 20 years
Title: Re: Capilary Film
Post by: Frog on October 30, 2012, 01:21:42 PM
Try it.
Ulano lists their CDF shelf life as 15 months.
Title: Re: Capilary Film
Post by: ebscreen on October 30, 2012, 01:28:33 PM
I once used some indirect film that must have been 20 plus years old, stored in a tube.

Worked perfectly. The resolution on that stuff is amazing, but the stencil it produces
in anemic at best.
Title: Re: Capilary Film
Post by: Socalfmf on October 30, 2012, 01:35:55 PM
i used a screen that was over 2 yrs old that was coated in a cabinet when we went to M3's and it still burned and held good for the 24 shirts we were doing...

so try it

sam
Title: Re: Capilary Film
Post by: 3Deep on October 30, 2012, 02:08:03 PM
I,ve got a few tubes of film and some boxes wonder if those will still work, I know they have to be atleast 8 years plus old never open.

Darryl
Title: Re: Capilary Film
Post by: Ryan on October 30, 2012, 02:42:26 PM
Looks like I'll give a whirl then before I trash it. Anyone know the thickness for a regular screen?
Title: Re: Capilary Film
Post by: stitches4815 on October 30, 2012, 02:47:52 PM
i used a screen that was over 2 yrs old that was coated in a cabinet when we went to M3's and it still burned and held good for the 24 shirts we were doing...

so try it

sam
I didn't think you did any manual work Sam.  I thought all you did was count your millions and beat your employees.   :o
Title: Re: Capilary Film
Post by: Frog on October 30, 2012, 03:09:39 PM
Looks like I'll give a whirl then before I trash it. Anyone know the thickness for a regular screen?

What film do you have? what thickness is it?
Title: Re: Capilary Film
Post by: Socalfmf on October 30, 2012, 03:35:15 PM
Stitch that was years ago that I did the screen....now you ask me...i say "whats a screen" hahahahaha  now get to work

Title: Re: Capilary Film
Post by: RICK STEFANICK on October 30, 2012, 07:28:15 PM
Looks like I'll give a whirl then before I trash it. Anyone know the thickness for a regular screen?
i think its 25 or 50 microns..
Title: Re: Capilary Film
Post by: Ryan on October 30, 2012, 07:34:52 PM
I have 30, 35, 50 and 80. All but one is from Autotype, the other is from Ulano. The Ulano says best used by 3/91, so I think they are all from that era. Thats why I wasn't sure it would work or not.
Title: Re: Capilary Film
Post by: RICK STEFANICK on October 30, 2012, 08:11:31 PM
really , if it has been stored correctly it may work.. for hd we use 100, 200 and 400 for some gels. what you have will probably work for standard prints. you can also stack it for thicker stencils. give it a shot..
Title: Re: Capilary Film
Post by: alan802 on October 31, 2012, 09:35:19 AM
I don't have anything to add about the longevity of cap film, but we have been using it more and more lately and it's been great.  I bought the Ulano EZ Film, 50 micron, 17x24 sheets and it's much closer in price to direct emulsion these days.  There are some screens, lower mesh counts, that have well over $1.00 worth of emulsion, $1.50 in some cases, on them and the cap film comes out to $2.00 per sheet.  But that difference in price is quickly taken away when you consider the labor time involved.  You can coat a screen in a minute or less, but cap film is twice as fast to apply, it dries much quicker, it exposes a few light units faster, it sprays out faster, it reclaims faster, so all that adds up.  I haven't quantified or compared cap film with direct emulsion to give an absolute factual comparison, but I'll try to get some real numbers on paper for our shop.  It's even better for beginners and those who can't get the hang of applying direct emulsion.
Title: Re: Capilary Film
Post by: Gilligan on October 31, 2012, 11:27:27 AM
I don't have anything to add about the longevity of cap film, but we have been using it more and more lately and it's been great.  I bought the Ulano EZ Film, 50 micron, 17x24 sheets and it's much closer in price to direct emulsion these days.  There are some screens, lower mesh counts, that have well over $1.00 worth of emulsion, $1.50 in some cases, on them and the cap film comes out to $2.00 per sheet.  But that difference in price is quickly taken away when you consider the labor time involved.  You can coat a screen in a minute or less, but cap film is twice as fast to apply, it dries much quicker, it exposes a few light units faster, it sprays out faster, it reclaims faster, so all that adds up.  I haven't quantified or compared cap film with direct emulsion to give an absolute factual comparison, but I'll try to get some real numbers on paper for our shop. It's even better for beginners and those who can't get the hang of applying direct emulsion.

Hey hey hey... no need for the name calling. ;)

Serious question... why does it reclaim faster?  To me if they are both the same EOM and "strength" then it could only reclaim faster because it isn't adhered INTO the mesh as well (due to coating both sides vs laying the film on and letting it "leech" in the mesh).  But I've never used Cap. Film so I'm only speculating based on idea and theory of how it "should" work.
Title: Re: Capilary Film
Post by: alan802 on October 31, 2012, 12:11:08 PM
Hey hey hey... no need for the name calling. ;)

Serious question... why does it reclaim faster?  To me if they are both the same EOM and "strength" then it could only reclaim faster because it isn't adhered INTO the mesh as well (due to coating both sides vs laying the film on and letting it "leech" in the mesh).  But I've never used Cap. Film so I'm only speculating based on idea and theory of how it "should" work.

It isn't totally encapsulating the mesh, the majority of the film is on the squeegee side and there is actually none on the opposite side of the thread, only slightly dipping into mesh openings.  The squeegee is riding directly on the mesh threads.  Because the "emulsion" is only on one side, it releases from the mesh easier, it seems like the chemicals break it down faster as well.
Title: Re: Capilary Film
Post by: Gilligan on October 31, 2012, 01:15:09 PM
That's what I figured... isn't that a negative in a sense?

How does that effect shearing of the ink... that I would think would become better but I'm not certain it would matter at all.
Title: Re: Capilary Film
Post by: Inkworks on October 31, 2012, 07:02:12 PM
The advantages of Capillary film come from it's extremely low Rz. it's automatic OEM and it's extremely uniform thickness.

Rz. value is a little lost printing on T-shirts, but not completely. It still gives detail through the OEM (ie:edge detail) beyond what most meticulously scoop coated emulsion will.

The shops I've been a part of were fairly aggressive with the squeegee when applying it to the wet mesh, so it worked in there better than if it's just laid on top like some would tell you is enough.

If you want to have some fun, use some of the capillary release liner on a freshly scoop coated screen (shirt side) to dramatically lower the Rz. beyond what skin coats can. (some emulsions will work with this, some seem to adhere to the release liner too much) It wreaks havoc with EOM, but will give awesome Rz. for graphic applications.
Title: Re: Capilary Film
Post by: ScreenFoo on November 01, 2012, 11:17:05 AM
I'd just point out that if you print on a nice smooth flashed underbase, Rz is just as important on shirts as it is on flat stock.
Title: Re: Capilary Film
Post by: tonypep on November 01, 2012, 12:15:18 PM
That is quite true. Also many process and sim process Purists insist on using it to mimize dot gain.
Title: Re: Capilary Film
Post by: Inkworks on November 01, 2012, 12:32:57 PM
I'd just point out that if you print on a nice smooth flashed underbase, Rz is just as important on shirts as it is on flat stock.

Good point! I hadn't considered that...