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Embroidery => General Embroidery => Topic started by: tancehughes on May 12, 2013, 08:38:43 PM
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SOOO glad I bought a four head instead of a single head for my first machine. Running a job of 34 jackets one at a time (don't have the other three heads tuned up yet) and this is painful. Luckily the person I hired to run this machine is already fairly knowledgable about it, but I can't imagine running any type of production on a single head. It's slow as molasses.
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I personally believe you are better off with 4 singles or even 2 doubles rather than a 4 head. I would even bet that 3 singles are faster than a 4 head.
But at any rate, the more heads the better for production.
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I personally believe you are better off with 4 singles or even 2 doubles rather than a 4 head. I would even bet that 3 singles are faster than a 4 head.
But at any rate, the more heads the better for production.
I used to agree with this, we recently had all of our machines gone through and we are really seeing benefits of the 4 head machines. But I do feel its important to have more than one machine so you can do more than one order at once when they are not a production run.
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Between thread breaks(we don't have many) and loading and unloading machines, single heads are faster than joined heads. There isn't a way around that.
Our 3/3 dual function is faster than a 6 head.
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Between thread breaks(we don't have many) and loading and unloading machines, single heads are faster than joined heads. There isn't a way around that.
Our 3/3 dual function is faster than a 6 head.
Loading files in 4 single heads, 4 traces, etc don't forget that time involved ;). For production ill take the 4 heads. I have 1, 2, and 2 x 4 heads and that's just my opinion in our shop mix.
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I plan to get a single head next for some of the smaller things, but were focused more on production runs. Small personalizations etc aren't my focus now.
I realize there are pros and cons to both but for our business model I think the four head is gonna be good. I don't see a bunch of big embroidery shops running 100 single heads.
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Between thread breaks(we don't have many) and loading and unloading machines, single heads are faster than joined heads. There isn't a way around that.
Our 3/3 dual function is faster than a 6 head.
Loading files in 4 single heads, 4 traces, etc don't forget that time involved ;). For production ill take the 4 heads. I have 1, 2, and 2 x 4 heads and that's just my opinion in our shop mix.
Call me ignorant but why do you have to do 4 traces if you are running the same job on 4 singles?
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Each machine needs to be set up.
Like using 3 presses. Each needs to have screens registered even if all same screen sets.
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Each machine needs to be set up.
Like using 3 presses. Each needs to have screens registered even if all same screen sets.
Correct
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Each machine needs to be set up.
Like using 3 presses. Each needs to have screens registered even if all same screen sets.
Still not getting it. Screen printing is not really apples to apples since you don't have to register each needle.
You trace to make sure the design fits or is going to go where you think it is gonna go. If you have a 12 head machine how many times do you trace? You can't see all 12 garments, if 1 is good then the rest are good. Same thing with the 4 singles. If your design fits on machine 1 then it will work on 2,3 and 4 as well. Just load all the garments the same and if you are adjusting the placement in the machine adjust that placement the same "clicks" on each machine.
Again, I only have a single head Brother, so I could be very ignorant on the matter.
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For some reason the SWF's don't have a "go to hoop center" feature on them(at least ours doesn't), so it is wise to trace them to make sure you won't hit hte hoop.
Now, if you are running 12 shirts, not faster, 120 shirts, now you are talking.
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Good choice on your machine. I don't understand how 4 single heads can save you any time. You get a thread break on one while the other three are purring along, now that machine is out of synch with the others. Next thing you know you have all 4 machines finishing at different times and you have no time to remove hoops and hoop the next item. The time I use from pushing the start button until it finishes is when I un-hoop and hoop. A lot less chaotic. Just my opinion. The only time I wish i had a single head machine is when I have someone wanting one thing embroidered. Other than that I have no regrets about buying a 4 head machine. It was worth every penny. Good luck with your investment.
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them finishing out of sync is exactly what you want because it staggers your loading and unloading.
We have a 3/3 dual function, it's genius. It's faster than a straight 6. Also, I can run one side with one design and the other side with another if needed.
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Each machine needs to be set up.
Like using 3 presses. Each needs to have screens registered even if all same screen sets.
Still not getting it. Screen printing is not really apples to apples since you don't have to register each needle.
You trace to make sure the design fits or is going to go where you think it is gonna go. If you have a 12 head machine how many times do you trace? You can't see all 12 garments, if 1 is good then the rest are good. Same thing with the 4 singles. If your design fits on machine 1 then it will work on 2,3 and 4 as well. Just load all the garments the same and if you are adjusting the placement in the machine adjust that placement the same "clicks" on each machine.
Again, I only have a single head Brother, so I could be very ignorant on the matter.
Smart move is to trace it always, at least on SWF's. Which is the context in which I am commenting.
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People an embroidery machine uses a pantograph. The pantograph can easily be knocked out of place at anytime. On Barudan when you shut the machine down the origin is remembered to that current location, when you turn the machine back on that will be the current origin. Not all design origins work for the next some have odd shapes to the design so the center origin does not actually fall in the center of the round hoop.
It is absolutely necessary to trace every single design period. Not only can a design possibly hit a hoop if not lined up well there is always the possibility a design gets corrupted during transmission and things can get way way off.
Unless you enjoy replacing reciprocators trace your designs no matter what.
Gilligan having four seperate machines is not the same as having four connected machines since connected heads all share the same origin at all times. With four disconnected machines each could possibly have different set origins at any time.
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I have 2 single heads, and I can se the benefit of having more single heads than a one.
If someone offers me a one 4 head to work with or a 4 single heads, I think that I would lean to the later choice.
If you get your timing right, and work fast, you can have 3 machines working constantly while you are down only with one at the time to change garment. While on the 4 head, you have to stop everything while changing.
My goal if to get one more single head and to stop there. Anything that I can not finish with that, will be outsourced. (That is my current plan that will probably change down the road)
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And yes, trace every design on every machine.
You might be centering on machine 7 while you have it set on a different machine which will throw the design off and you will hit the hoop.
I got lucky few weeks ago with the Mighty Hoop. The material is softer so needle went right in and nothing else broke. If that was a regular hoop, I would probably have to change reciprocator.
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I've hit a few hoops in my day. I've only had to replace 2 reciprocators thankfully. They aren't hard, they are time consuming.
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I always trace, even if it is something I have done in the past. The first time I crashed a frame I thought I screwed the machine up. I was very lucky I didn't break anything. Since then I trace everything.
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We've never hit a hoop yet. However one of our 4 heads was purchased used and they have hit hoops with it several times.
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we found with our machine if you have too many saved designs, the system goes into freakout mode and starts sewing fine and then jumps over and slams the hoop. Not good.
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we found with our machine if you have too many saved designs, the system goes into freakout mode and starts sewing fine and then jumps over and slams the hoop. Not good.
We send through serial and occasionaly a design gets jumbled up. Whenever a design is sent over the operator always looks at the redraw on the machine first to confirm no scrambling has happened.
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For any machine still using disks, converting to a USB reader is cheap ($30) and easy.
Also, at least the SWF's up until the mid 2000's (and probably many other brands/models) used what's
known as a Disk on Chip instead of an actual harddrive. These were like the first compact flash cards, but they're
in IC format (looks like an insect). These fail frequently and didn't have much storage to begin with.
Most machines will have an IDE slot for a HD, and installing one (or better yet a SSD) is a snap.
If your "main chip" on your SWF goes, look into it.
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I got it now.
My brother has a center point on every hoop and automatically adjust when you change hoops. I forget the commercial machines don't have that "luxury".
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How does it know where center is?
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It homes when you turn it on and then the frames are different widths. So when you adjust the arms it triggers a mechanism that says you have X frame in and it centers accordingly. It also WON'T let you sew outside of that frame either. Which works unless you have on something like Fast Frames which is set to the widest setting and assumes you can go anywhere. That is pretty much the only time we feel we MUST trace.
Other time it's just for tricky placements or approximate sizing.
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our melco knew where hoop center was. I thought the SWF would too since it was 7 years newer. It's funny the standard things you think every machine has, like somehow there isn't an OFF switch on our oven...I had to wire in a disconnect next to it, and the RPM doesn't have a production rate readout.
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I am wondering whatis the mechanics behind finding center? On barudan the pantograph can be in any position at any time and there is nothing to tell it center, all it has is proxies for the outer boundaries of the pantograph. Does the other machines use some type of sensors?